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LITHIUM ADVANTAGE

WHY Lithium?

Are you undecided on switching to lithium? Still have questions about why lithium batteries are different from lead acid batteries? Hopefully we will be able to answer all your questions here. If you have even more questions, please feel free to reach out to one of our qualified phone customer service reps. We will get all your questions answered!

We will break all the information down for you into a couple of sections, this first one is about the differences between lead acid batteries and lithium batteries.

Lead Acid vs. Lithium Batteries

There are many benefits to lithium batteries vs lead acid batteries. For most people, the primary question comes down to having a larger investment up front in a lithium vs smaller (often more) investments over time with lead acid.

Let's break down some of those benefits, starting with the most obvious that goes into the investment decision which is about how long lithium batteries last vs lead acid batteries. On average a lithium battery lifespan will be 8-10 years which is a conservative estimate. After all the lithium batteries are backed by an 8-year warranty. A normal use lead acid battery has a 2-4 year lifespan depending on use condition and maintenance of the battery. Take that into consideration when calculating the cost difference between lead acid and lithium. Depending how much you get out of your lead acid batteries you will be replacing them between 2 to 5 times during the lifespan for a lithium battery. In terms of battery language, a lead acid battery gets between 300-500 charge cycles out of it while a lithium battery gets 3,000-5,000 charge cycles.

On top of the longer lifespan of a lithium battery they also have significantly less maintenance required. You won't have to add water on a regular basis, you won't have corrosive acid clean up or storage charging. Lithium batteries also have significant safety features built into their battery management system (BMS) that you won't find with a lead acid battery. Lithium batteries have a smaller footprint which allows for additional space under your seat, and they also weigh less.

But what about performance?

We thought you'd never ask! Lithium batteries fully charge in less time than lead acid batteries AND they maintain their full storage capacity over 8 years while there is a massive 10-20% storage loss each year with lead acid batteries. You will be able to see estimated ranges per battery in the more detailed section about lithium batteries further down this page.

Still not convinced? Lithium batteries also have some environmental benefits because they last longer and are free from toxic chemicals.

Let's explore lithium batteries and their technology a bit further!

One of the main difference to lead acid batteries is that lithium batteries are not just a power source but also have a lot of technology and intelligence built into them that help manage your cart and the life of the battery. Next, we will cover features, specification, and benefits of the battery as well as the battery technology.

Battery Features and Specs

Construction:
The battery is inside a convenient and cleanly designed powder coated steel case. Depending on the model it is IP65 or IP67 Rated. Those are both waterproof ratings, and essentially state that the battery is rated for low pressure water jets from any direction as well as condensation and water spray. An IP67 rated enclosure offers more substantial protection. These batteries are suitable for most outdoor use. You will see in the owner’s manual that these batteries should not be pressure washed. Beyond the waterproof rating the battery cases have 4 internal temperature sensors and lifting handles for easy of install.

Lithium Components:
There are many different lithium batteries and they are not all the same. For example lithium batteries in laptops and e-bikes use Lithium Polymer (LiPo) or Lithium Ion (Li-Ion) cells which are much more prone to swelling, overheating, and thermal runaway. ECO batteries only uses Grade A Lithium which is Automotive Grade-A Cells. ECO batteries use LiFePO4 cells which are very stable and highly resistant to thermal runaway. Paired with additional safety measures we will go over later the ECO lithium batteries are considered to be very safe batteries. There are no rare earth elements or heavy metals used in the ECO batteries and use the safest lithium chemistry available.

LiFePO4 CELLS:

  • Stable Chemistry: LiFePO4 has a very stable chemical structure compared to other lithium-ion chemistries. The strong covalent bond between iron, phosphate, and oxygen results in a stable, robust crystal lattice that is less likely to break down.
  • Thermal Stability: These batteries have excellent thermal stability and can withstand higher temperatures without decomposing.
  • Chemical Stability: LiFePO4 is less reactive and less likely to release oxygen in the event of damage, which reduces the risk of combustion.
  • Non-Toxic Components: The materials used in LiFePO4 batteries are non-toxic and environmentally friendly, reducing the risks associated with leaks or disposal.
  • Resistance to Overcharging: LiFePO4 batteries have a higher resistance to overcharging, which greatly reduces the risk of overheating or thermal runaway.
  • Mechanical Stability: LiFePO4 batteries are mechanically robust and can withstand rough handling and physical impacts better than other lithium-ion batteries.
  • Long Cycle Life: LiFePO4 batteries typically have a longer cycle life, meaning they can be charged and discharged many times before their capacity degrades significantly. This reliability also adds to their overall safety.

Battery Technology and Safety Features

What makes ECO’s Lithium batteries so unique is the Battery Management System (BMS) and the Controller Area Network (CAN) communication protocol. The BMS is propriety software developed by ECO to control and manage the battery and systems it connects to. ECO’s batteries also have a Power Save Mode pioneered by ECO.

What does the BMS do?
The BMS has a lot of safety features built into it for battery management. Here is a list of features and what they do:

  • Charging Freeze Protection: The BMS will turn charging off in freezing conditions to protect the cells of the battery
  • Overcharge Protection: The BMS monitors and protects the battery from overcharging
  • Cell Balancing: A very unique feature where the BMS doesn’t just charge the battery as a whole but can direct charging to specific cells.
  • Short Circuit/Over Current: Protection against short circuits and over current loads.
  • Pack Under-Voltage: Entire battery under-voltage protection
  • Cell Under-Voltage: Individual battery cell under-voltage protection
  • Cell Over-Temp: Individual Cell over-temperature protection
  • BMS Over-Temp: Protection should the BMS get too hot
  • Proprietary State of Charge (SOC) Algorithm for Accurate State of Charge
  • CAN communication with Vehicle, Charger and Accessories

That’s a lot of features to ensure the battery is managed safely and gets the best performance for your usage.

What is the Controller Area Network (CAN) and what does it do?
The controller area network (CAN) is a communication protocol for the controller/motor, charger, and other accessories. By being CAN enabled the battery (BMS) to directly communicate with the controller and motor. It can also communicate with the battery charger to best manage the charge cycles of the battery. This is an additional safety feature built in, the charger can adjust its output based on individual cells in the battery, not just the entire battery pack. ECO Battery is the only lithium golf cart battery in the US Market using CAN charging as of today. CAN communication also allows the BMS to directly integrate into the cart’s drive system to manage battery draw as well as regeneration. The CAN network also allows for communication to certain OEM display screens.

Power Save Mode:
The power save mode is a lot of intelligence built into the Battery to protect your battery during storage. There are automatic timers with adjustable setpoints built into the battery that will turn it off automatically. This provides convenience and protection of the battery should you forget to turn it off. The default power save timers are set for the battery to turn off automatically in 7 days without use if the battery has a charge % between 21% and 100%. The turn off time is reduced to just 24 hours when the battery charge % is between 0-20%.

To summarize, an ECO lithium battery is not just a power source but an intelligent management system that optimizes performance by communicating with the charger and controller in your vehicle. It also has enhanced safety features built into it to reduce the risk of damaging the battery. Remember these ECO batteries are also covered by an 8-year warranty and a U.S. based support team.

What performance can I expect out of the lithium battery?
This is a science and an art, but we will answer this question by guiding you into the best battery option for your use and vehicle setup.

The first thing you should consider is if your cart is a 36V or 48V setup today. Depending on your voltage setup your controller and motor will have similar Voltage setups. You should choose a battery that supports that voltage so that you don’t have to upgrade your controller and motor. A 36V cart setup will take a 38V battery and a 48V setup will take a 51V battery. The 70V battery option may require an aftermarket controller upgrade.

The next decision is based on your vehicle configuration and your use case. You will want to size the right battery to your power demand to ensure you get the performance you are looking for from your power source. Things to consider here are 2,4, or 6 passenger vehicles, stock or lifted, size of your current controller, your gear ratio, and the terrain you drive on. To help with guiding you please see this fantastic selection chart with estimated ranges for each configuration and use case.

Some callouts for you regarding the information on this chart:

  • The 51V 60Ah battery will give you the closest performance of a lead acid setup today.
  • The 105Ah batteries are the most popular size battery that give you extra range compared to lead acid
  • The 51V 160Ah and 70V 105Ah batteries are a great choice if you are looking for higher ranges, have a heavily modified vehicle, or operate your vehicle on steep terrains. They are recommended for 6 passenger vehicles.
  • You can add multiple batteries in parallel to extend your range

Once you have figured out which size battery you will want to purchase you can use the Make and Model selector on the battery page to find the bundle that best fits your vehicle.

What is included in a Lithium Conversion Kit?
Lithium conversion kits will have everything you need to convert your vehicle from lead acid to lithium. There are 4 components to each kit with the hardware required to secure the battery in the battery well changing depending on the vehicle make and model.

Components to a Lithium Conversion Kit:

  • Battery: The power source, batteries have been tested in each cart for best fitment in the battery well
  • Battery Charger: An intelligent charger designed for ECO lithium batteries that is CAN enabled
  • DC-DC Converter: A reducer that will convert the voltage coming from the battery down to 12V to power accessories such as stereos and lights
  • Install Kit:
    • State of Charge (SOC) LCD Can Meter: A gauge that will tell you the battery charge and usage.
    • Fastening hardware for battery to vehicle: Hardware to secure the battery in the battery well
    • Unique external charge port for vehicle: A plug that connects easily to the charger and provides an easy plug in option for the appropriately sized extension cord.

Eco Lithium Batteries GEN3

In true industry leading fashion Eco has made some incredible updates to their GEN3 battery system. Don’t be alarmed, the battery is still built off the same proven platform with the same Grade A, High Quality Lithium Cells.

The GEN3 batteries come with a new BMS (Battery management system). With it some new capabilities are unlocked to adapt to the ever-changing market. With increased performance in mind the battery system has a higher charge and discharge rating than before. This change allows for optimization with high performance controller demands. There is also a larger heatsink for cooler operating temps and higher loads. The new BMS also has improved cell balancing! New CAN protocols also allow increased aftermarket opportunities and greater integrations.

Not only did Eco have performance improvements in mind but also addressed some convenience improvements that will be new with the GEN3 batteries. Let’s start with the big improvement, bluetooth connectivity for BMS firmware updates! That means easy battery firmware updates with your phone, no longer any trips required back to the dealer. Secondarily, the new GEN3 battery bundles will come with a Remote Battery Wake-Up Kit. This is an additional switch that can be installed in the dash for convenient battery wake-up. Stop lifting that seat and using the switch on the battery. Additionally, the battery has remote key switch capabilities with specific key switches. Another improvement is automatic charger wakeup, no longer does it require user input, just plug it in and charge!

We are excited for all the feature and performance improvement in these new GEN3 batteries. Shop the full selection on our site!

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